Fluidized Bed Reactor System for Manufactured Gas Plant Groundwater

Envirogen

Challenge

PSEG required a complete groundwater treatment system utilizing a fluidized bed reactor technology (FBR) to treat the groundwater at a manufactured gas plant (MGP) remediation project in New Jersey. This full-scale project followed six months of treatability and pilot testing in which groundwater from the site was treated by both dissolved air flotation (DAF) and FBR. Testing showed degradation of target compounds in excess of 95%.

Solution

The work was conducted in two phases. First, a design phase was conducted in which our team worked with PSEG’s staff and consultants to produce 80 design drawings and associated detailed specifications for the treatment facility. The second phase involved completing the detailed design and providing all equipment which included a 14-ft diameter fluidized bed bioreactor with oxygen supply, instrumentation and controls for the entire new facility, groundwater extraction, influent equalization, free product removal, DAF unit, 25-foot diameter clarifier, sand filter and optional carbon-polishing before discharge to surface waters. Additional responsibilities included erection of the groundwater treatment building and equalization tankage.

Results

The project also followed an extensive economic and technical evaluation of alternative technologies by PSEG and its consultants. This study showed savings of over $10 million versus the next best alternative over the life of the project.

The system has been operating for many years now, consistently achieving its performance goals for biological destruction of BTEX and PAH contaminants. With its performance record and demonstration of cost savings over conventional technologies, it is an excellent example of Envirogen’s ability to execute projects utilizing innovative technologies.

Envirogen FBR systems: How does a fluidized bed reactor work?

Envirogen is an industry leader in the use of bioreactor technology, with over 40 FBR systems installed worldwide and several projects under development. Envirogen’s fluidized bed reactor design is a proprietary biological water treatment system deployed to remove organics or oxyanions (i.e., nitrate, selenium, perchlorate) from water. See how it works here:

How does a fluidized bed reactor work? An overview of Envirogen’s patented FBR treatment process/fluidized bed reactor design. (US Patents: 6706521, 5750028, 5788842, 7754159, 7611890, 7572626, 8323496, 6830922).